Opto-Electronic Packaging Solutions – Active Alignment System
High-Precision Micro-Assembly Station for Complex Components
United Spectrum Instruments is proud to be the official distributor of the VersaHybrid High-Precision Micro-Assembly Station from Nanosystec GmbH (Germany) in India. This advanced, multi-process micro-assembly system is engineered to perform highly complex component assembly operations with micrometre-level precision.
Whether you’re assembling delicate fibre-optic modules, opto-electronic subassemblies, semiconductor wafers, or medical-grade sensors, the VersaHybrid delivers seamless integration of laser welding, selective laser soldering, epoxy glueing, and laser cutting—all within a single platform. For technical inquiries or live demo scheduling, contact us at sales@unitedspectrum.in.
Understanding High-Precision Micro-Assembly Station for Complex Components
The VersaHybrid High-Precision Micro-Assembly Station is a versatile platform for optical and photonic device packaging, combining multiple bonding and assembly technologies in one system. It supports active alignment, adhesive bonding, soldering, welding, and mechanical mounting, enabling unmatched flexibility for both R&D and industrial production. With sub-micron positioning accuracy, integrated vision systems, and programmable automation, VersaHybrid ensures repeatable, high-quality results across diverse applications. Its modular design adapts easily to different processes, making it ideal for prototyping as well as scaling into high-volume production. By integrating multiple processes, VersaHybrid reduces complexity while improving efficiency and throughput.
Technical Specifications
Please contact us for the technical details : sales@unitedspectrum.in
Key Features and Advantages
Active Alignment Precision
Provides sub-micron accuracy for aligning fibres, laser diodes, and photonic integrated circuits (PICs).
Multi-Process Integration
Combines bonding, soldering, welding, and mechanical assembly in a single platform.
Programmable Automation
Supports recipe-based workflows, ensuring repeatability and reducing operator dependency.
Integrated Vision & Feedback
Machine vision and closed-loop control guarantee precise placement and quality assurance.
Modular & Scalable Platform
Adapts easily to laboratory prototyping or industrial manufacturing.
Advantages:
Integrates multiple assembly and bonding methods in one station
Sub-micron alignment ensures maximum optical coupling efficiency
Scalable from R&D prototypes to high-volume production
Reduces need for multiple machines, lowering costs and footprint
Automation enhances throughput and product consistency
Provides flexible process integration for photonic and optoelectronic devices
Improves yield by reducing alignment and bonding errors
Trusted across telecom, semiconductor, and biomedical industries for advanced packaging
Applications Across Industries
Photonics & Optical Communications
Used for fibre coupling, PIC assembly, and transceiver packaging, ensuring stable, low-loss optical connections.
Semiconductor & Microelectronics
Supports hybrid integration of photonic and electronic chips, improving packaging precision and device miniaturisation.
Medical Devices
Applied in optical sensors, biomedical imaging modules, and diagnostic instruments requiring stable and precise bonding.
Aerospace & Defence
Supports ruggedised assemblies for communication modules, navigation systems, and advanced optical sensors.
Industrial Laser Systems
Used for assembly of diode lasers, fibre couplers, and micro-optical modules.
Automotive & EV Industry
Supports integration of LiDAR modules, in-cabin sensors, and ADAS photonic systems for autonomous driving.
Consumer Electronics & AR/VR
Applied in compact optical packaging for sensors, imaging devices, and AR/VR headsets.
Research & Development
Enables universities and labs to prototype novel PICs, hybrid assemblies, and packaging processes.
By combining multiple processes into a single system, the VersaHybrid station provides unmatched flexibility, reducing complexity while improving throughput and product stability in photonic and micro-assembly applications.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of Nanosystec’s VersaHybrid system in India, delivering advanced micro-assembly solutions with full support.
Genuine VersaHybrid systems with manufacturer warranty
Expertise across photonics, semiconductors, medical, and defence applications
Pan-India installation, training, and after-sales service
Consultation tailored for both R&D and industrial production
Competitive pricing with trusted local expertise
With proven expertise in photonics and high-precision micro-assembly, United Spectrum Instruments ensures Indian industries and research organisations gain access to world-class hybrid assembly systems that deliver accuracy, flexibility, and long-term reliability.
FAQs
What component sizes can VersaHybrid handle?
A: VersaHybrid can handle micro-components ranging from sub-millimetre parts to modules several centimetres in size, depending on customisation.
Is VersaHybrid suitable for cleanroom environments?
Yes, the system can be configured for ISO class cleanrooms with appropriate materials and enclosures.
Can I use VersaHybrid for R&D and scale to production later?
Absolutely. VersaHybrid supports both prototyping and full-scale automation without requiring major reconfiguration.
What types of materials can be joined or processed?
Metals (steel, aluminium, titanium), ceramics, glass, and polymers can all be processed depending on the selected toolhead (laser, solder, glue).
Is training and technical support available in India?
Yes, United Spectrum Instruments provides complete technical support, training, and integration assistance for Indian customers.
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FAQs
What component sizes can VersaHybrid handle?
A: VersaHybrid can handle micro-components ranging from sub-millimetre parts to modules several centimetres in size, depending on customisation.
Is VersaHybrid suitable for cleanroom environments?
Yes, the system can be configured for ISO class cleanrooms with appropriate materials and enclosures.
Can I use VersaHybrid for R&D and scale to production later?
Absolutely. VersaHybrid supports both prototyping and full-scale automation without requiring major reconfiguration.
What types of materials can be joined or processed?
Metals (steel, aluminium, titanium), ceramics, glass, and polymers can all be processed depending on the selected toolhead (laser, solder, glue).
Is training and technical support available in India?
Yes, United Spectrum Instruments provides complete technical support, training, and integration assistance for Indian customers.



