Industrial Laser System – Extreme High Speed Laser Deposition System
Ultra Robust High-Speed Laser Cladding System
The EHLA Max system from ACUITY GmbH is a high-performance laser cladding solution built to handle large-scale, high-mass components with precision, speed, and industrial reliability. Designed for maximum throughput and extended process stability, EHLA Max is the optimal choice for surface engineering of shafts, rollers, cylinders, brake discs, and massive tooling used in sectors like offshore, mining, energy, and defence.
Now available in India through United Spectrum Instruments, EHLA Max enables organisations to replace outdated thermal spray and hard chrome processes with an efficient, high-speed, and environmentally responsible coating system.
Understanding Ultra Robust High-Speed Laser Cladding System
EHLA – Extreme High-Speed Laser Application – advances traditional laser cladding by:
- Operating at speeds up to 500 m/min
- Delivering fine powder directly into the laser melt pool
- Applying ultra-thin coatings (25–300 µm) with metallurgical bonding
- Minimising heat input, reducing distortion and post-processing
The result is a diffusion-bonded, near-net-shape coating with significantly higher corrosion and wear resistance than plasma spraying or HVOF. EHLA also supports REACH compliance and sustainable manufacturing initiatives.
Technical Specifications
| Feature | Specification |
| Laser Type | Diode / Fibre Laser |
| Laser Power | 3 – 6 kW |
| Cladding Speed | Up to 500 m/min |
| Coating Thickness | 25 – 300 µm |
| Powder Feedstock | Fe, Ni, Co-based, WC, Inconel, stainless steels, etc. |
| Cooling | Integrated water cooling system |
| Motion Integration | Gantry, robot arm, rotary units for large components |
| Monitoring | Real-time camera + process control unit (optional) |
Key Features and Advantages
Ultra-Robust Design
Built for continuous operation in heavy-duty industrial environments.
High-Speed Deposition
Achieves cladding speeds up to 500 m/min for unmatched productivity.
Thin & Uniform Coatings
Deposits layers as thin as 25–250 μm with excellent uniformity.
Material Versatility
Supports steel, titanium, aluminium, and nickel-based alloys.
Low Heat Input
Reduces distortion, thermal stress, and base material degradation.
Process Monitoring & Control
Integrated sensors ensure precision, repeatability, and quality assurance.
Advantages:
-
Ultra-durable system design for industrial-scale, long-duration use
-
Delivers extreme productivity with high-speed, thin-layer deposition
-
Strong metallurgical bonding for corrosion, wear, and fatigue resistance
-
Ensures reliable performance under harsh conditions
-
Reduces downtime with robust construction and intelligent monitoring
-
Minimises material waste, lowering operational costs
-
Scales from OEM integration to high-volume industrial production
-
Enhances component longevity and system sustainability
Applications Across Industries
Aerospace
Used for coating turbine blades, landing gear, and structural elements requiring wear and thermal resistance.
Automotive & EV Industry
Enhances performance of shafts, engine parts, and EV braking systems with durable coatings.
Oil & Gas
Protects drilling tools, valves, and pipelines against abrasion and corrosive environments.
Defence & Naval Engineering
Provides robust coatings for naval shafts, submarine parts, and high-stress weapon system components.
Medical Devices
Supports production of biocompatible coatings on implants and surgical tools.
Tool & Die Manufacturing
Refurbishes dies, moulds, and high-stress components with thin, durable protective coatings.
Heavy Industrial Equipment
Applied to rollers, gears, and machine parts subjected to extreme wear.
Research & Development
Used in material science studies and advanced laser cladding research, supporting universities and innovation centres.
The Ultra Robust High-Speed Laser Cladding System is designed for industries where reliability and endurance are critical, delivering unmatched precision and strength in high-speed coating applications.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of ACUITY GmbH’s Ultra Robust High-Speed Laser Cladding Systems in India, providing complete industrial and research support.
-
Genuine EHLA-based ultra-robust cladding systems with manufacturer warranty
-
Expertise in aerospace, automotive, oil & gas, and defence applications
-
Pan-India installation, training, and after-sales technical support
-
Application-specific consultation for OEMs, R&D labs, and heavy industries
-
Competitive pricing with dependable local expertise
With strong expertise in advanced laser cladding, United Spectrum Instruments ensures Indian industries and research organisations access ultra-reliable, high-speed cladding systems built for long-term performance.
FAQs
What sets EHLA Max apart from other EHLA systems?
EHLA Max is designed for high-volume, heavy-duty industrial use. It features larger motion platforms, higher power lasers, and increased automation readiness for coating large parts efficiently.
Can EHLA Max coat large rotating components?
Yes. With gantry or rotary integration, EHLA Max handles large rollers, turbine shafts, and brake discs with high uniformity and coating speed.
What materials can be used for EHLA coatings?
It supports Fe, Ni, Co-based alloys, tungsten carbide, Inconel, and other custom powders tailored to specific applications.
Does the EHLA Max support real-time monitoring?
Yes. Optional cameras and process control systems provide diagnostics, data logging, and feedback for automation.
Is EHLA Max more sustainable than traditional methods?
Absolutely. It eliminates hazardous waste, uses less energy, and complies with global environmental standards like REACH.
GET IN TOUCH WITH US
Have Any Questions ?
FAQs
What sets EHLA Max apart from other EHLA systems?
EHLA Max is designed for high-volume, heavy-duty industrial use. It features larger motion platforms, higher power lasers, and increased automation readiness for coating large parts efficiently.
Can EHLA Max coat large rotating components?
Yes. With gantry or rotary integration, EHLA Max handles large rollers, turbine shafts, and brake discs with high uniformity and coating speed.
What materials can be used for EHLA coatings?
It supports Fe, Ni, Co-based alloys, tungsten carbide, Inconel, and other custom powders tailored to specific applications.
Does the EHLA Max support real-time monitoring?
Yes. Optional cameras and process control systems provide diagnostics, data logging, and feedback for automation.
Is EHLA Max more sustainable than traditional methods?
Absolutely. It eliminates hazardous waste, uses less energy, and complies with global environmental standards like REACH.
WHAT WE OFFER
Reliable Engineering Solutions for Modern Manufacturing
Industrial Laser Systems
Laser Sources
