Opto-Electronic Packaging Solutions – Active Alignment System
High-Precision Active Alignment,Test, and Assembly Station for Opto-Electronic Packaging
United Spectrum Instruments is the official distributor of the NanoHybrid Active Alignment and Assembly Station by Nanosystec GmbH (Germany) in India. This advanced system is engineered for ultra-precise alignment, testing, and assembly of complex opto-electronic components, making it ideal for both research laboratories and production facilities.
From micro laser welding and selective laser soldering to automated resin dispensing and optical power feedback integration, the NanoHybrid delivers a full suite of capabilities for high-performance photonics manufacturing.
Understanding High-Precision Active Alignment,Test, and Assembly Station for Opto-Electronic Packaging
The NanoHybrid Active Alignment and Assembly Station is a versatile micro-assembly platform designed for high-precision photonic and optoelectronic device integration. Combining active alignment, adhesive bonding, and mechanical assembly in one system, it delivers sub-micron accuracy and repeatable performance. Equipped with high-resolution motion stages, machine vision, and programmable automation, NanoHybrid is optimised for photonic integrated circuits (PICs), optical fibres, laser diodes, and micro-optical elements. Its modular design supports both R&D environments and scalable production. By reducing manual intervention and enhancing reliability, the NanoHybrid station streamlines complex alignment and packaging processes across multiple industries.
Technical Specifications
| Feature | Specification |
| Motion Resolution | 5 nm (linear), 0.0005° (rotary) |
| Alignment Feedback | Optical power, wavelength, polarisation, beam shape |
| Resin Dispensing Volume | Nanolitres to millilitres |
| Curing Methods | UV LED, arc lamp, thermal |
| Laser Welding Spot Size | As small as 0.1 mm |
| Software Compatibility | LabVIEW, MATLAB, Python |
| Device Testing | Beam profiling, spectrum, LVI, M², ER, vision |
| Expandability | Modular hardware and software integrations |
Key Features and Advantages
Active Alignment Technology
Delivers sub-micron precision for coupling fibres, lasers, and optical components.
Hybrid Assembly Capabilities
Supports bonding, soldering, and mechanical fixing for maximum flexibility.
Programmable Automation
Customisable workflows improve repeatability, throughput, and operator independence.
High-Resolution Vision System
Integrated cameras and feedback monitoring ensure precise placement and quality assurance.
Compact & Modular Build
Adaptable to laboratories and scalable production setups.
Advantages:
Combines active alignment with hybrid assembly methods
Provides sub-micron precision for reliable optical and photonic integration
Supports adhesive bonding, soldering, and mechanical mounting in one system
Modular design scales from prototyping to mass production
Enhances repeatability and throughput with programmable workflows
Ensures long-term product stability and performance in critical devices
Reduces operator dependency, improving yield and reducing errors
Trusted solution for photonic packaging, R&D, and advanced micro-assembly
Applications Across Industries
Photonics & Telecommunications
Enables fibre array alignment, transceiver packaging, and PIC integration for high-speed communication systems.
Semiconductor & Microelectronics
Supports hybrid packaging of photonic and electronic chips, improving device reliability and miniaturisation.
Medical Devices
Used for assembly of optical sensors, imaging modules, and biomedical instruments requiring precise optical alignment.
Aerospace & Defence
Applied in ruggedised sensor packaging, navigation systems, and optical communication modules.
Research & Development
Facilitates prototyping and experimental packaging of photonic integrated circuits in universities and research labs.
Industrial Laser Systems
Supports diode laser packaging, fibre coupling, and integration of beam-shaping optics.
Automotive & EV Industry
Applied in LiDAR sensors, optical modules, and communication devices for autonomous and advanced driver-assistance systems (ADAS).
Consumer Electronics & AR/VR
Supports miniaturised optical assemblies for camera systems, AR/VR devices, and optical sensors in portable electronics.
The NanoHybrid station offers unmatched flexibility by integrating multiple bonding and alignment methods, making it indispensable for industries focused on next-generation photonic and micro-assembly applications.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of Nanosystec’s NanoHybrid Assembly Station in India, delivering advanced micro-assembly solutions with comprehensive technical support.
Genuine NanoHybrid systems with manufacturer warranty
Expertise in photonics, telecommunications, semiconductor, and biomedical applications
Pan-India installation, training, and after-sales service
Application-specific consultation for both R&D and industrial production
Competitive pricing with trusted local expertise
With proven experience in photonics and micro-assembly systems, United Spectrum Instruments ensures Indian industries and research organisations access cutting-edge solutions like NanoHybrid for precision, reliability, and long-term value.
FAQs
What is the alignment accuracy of the NanoHybrid system?
The system offers alignment precision down to 5 nanometres on linear axes and 0.0005° on rotary axes. This allows for the precise positioning of optical components for optimal performance.
Can the NanoHybrid be used for both R&D and production?
Yes, the NanoHybrid is designed to serve dual purposes. Its automation and repeatability make it suitable for small-batch production, while its flexibility and integration support are ideal for research environments.
Is it possible to integrate third-party metrology equipment?
Absolutely. The modular nature of the NanoHybrid allows easy integration with external testing equipment such as interferometers, power meters, or optical spectrum analysers.
What industries benefit the most from using the NanoHybrid?
Key industries include telecommunications, photonics, semiconductor packaging, medical device manufacturing, and academic/research institutions involved in optical component development.
Does the system require programming knowledge to operate?
Not necessarily. The included TestMaster software features a graphical user interface and sequence editor that make it user-friendly for non-programmers. However, for advanced users, scripting in MATLAB, Python, or LabVIEW is supported.
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FAQs
What is the alignment accuracy of the NanoHybrid system?
The system offers alignment precision down to 5 nanometres on linear axes and 0.0005° on rotary axes. This allows for the precise positioning of optical components for optimal performance.
Can the NanoHybrid be used for both R&D and production?
Yes, the NanoHybrid is designed to serve dual purposes. Its automation and repeatability make it suitable for small-batch production, while its flexibility and integration support are ideal for research environments.
Is it possible to integrate third-party metrology equipment?
Absolutely. The modular nature of the NanoHybrid allows easy integration with external testing equipment such as interferometers, power meters, or optical spectrum analysers.
What industries benefit the most from using the NanoHybrid?
Key industries include telecommunications, photonics, semiconductor packaging, medical device manufacturing, and academic/research institutions involved in optical component development.
Does the system require programming knowledge to operate?
Not necessarily. The included TestMaster software features a graphical user interface and sequence editor that make it user-friendly for non-programmers. However, for advanced users, scripting in MATLAB, Python, or LabVIEW is supported.
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