Imaging Cameras & Sensors – Infrared Camera
High Speed Inline Infrared Imaging Monitoring System Content
Enhance welding, LMD, additive manufacturing, and WAAM with our real-time infrared monitoring system.
Next-Generation Infrared Monitoring for Welding, LMD, and Additive Manufacturing
United Spectrum Instruments is the official distributor of the I3MS Inline Infrared Imaging Monitoring System in India, in partnership with New Infrared Technologies S.L. (Spain)—a global leader in high-speed infrared imaging solutions. Designed for real-time process monitoring across laser welding, arc welding, laser metal deposition (LMD), cladding, and wire arc additive manufacturing (WAAM), the I3MS system empowers manufacturers with continuous insight into high-temperature operations, ensuring precision, quality, and efficiency.
Understanding High Speed Inline Infrared Imaging Monitoring System Content
The I3MS Inline Infrared Imaging Monitoring System is an advanced process control tool designed for additive manufacturing and laser material processing. By capturing high-speed infrared data directly in the production line, it enables real-time monitoring of temperature profiles, melt pool dynamics, and deposition quality. This system ensures process stability, repeatability, and improved efficiency by detecting irregularities early. Compact and integrable with industrial laser systems, the I3MS supports Industry 4.0 initiatives, providing actionable data for quality assurance, defect prevention, and closed-loop control in high-precision manufacturing environments.
Technical Specifications
| Specification | Details |
| Sensor Type | VPD PbSe MWIR infrared camera |
| Resolution | 64 × 64 pixels |
| Pixel Size | 50 microns |
| Frame Rate | 1,000 fps |
| Spectral Range | 1–5 µm |
| Field of View (FoV) | 3.7º × 3.7º (f = 50 mm lens) |
| Output | Analog (0–10 VDC), digital alarms |
| Communication | Gigabit Ethernet (RJ-45) |
| Power Supply | 24 VDC, 6 W |
| Weight | 0.5 kg |
| Camera Dimensions | 88 mm × 60 mm × 92 mm |
| Connection Box Dimensions | 124.5 mm × 102 mm × 28 mm |
| Enclosure Rating | IP67 with water cooling and heatsink |
Key Features and Advantages
Inline High-Speed Infrared Imaging
Provides real-time monitoring of thermal behaviour during laser cladding, welding, and additive manufacturing.
Melt Pool & Process Control
Tracks melt pool dimensions and temperature distribution to ensure consistent bonding quality.
Defect Detection & Prevention
Identifies cracks, porosity, or overheating during production, reducing scrap rates.
Compact & Integrable Design
Easily integrates into industrial laser systems and robotic manufacturing setups.
Supports Industry 4.0
Delivers data for predictive analytics, machine learning, and closed-loop quality control.
Durable & Reliable Operation
Built for continuous monitoring in high-demand industrial environments.
Advantages:
Improves production quality with real-time defect detection
Reduces costs by minimising waste and rework
Ensures consistent mechanical properties of manufactured parts
Extends part life with optimised deposition and cladding control
Enables predictive maintenance with advanced data logging
Provides valuable insights for R&D and industrial applications
Complies with international standards for additive manufacturing quality control
Enhances productivity through automated, data-driven process optimisation
Applications Across Industries
Aerospace Industry
Ensures precision quality control in the laser deposition of turbine blades, engine parts, and lightweight structures.
Automotive & EV Manufacturing
Monitors battery housing fabrication, welding, and structural component prototyping using real-time infrared data.
Energy & Power Generation
Supports cladding and coating for turbines, pipelines, and power plant parts, extending component life.
Medical Device Manufacturing
Improves additive manufacturing of implants, surgical tools, and prosthetics with precision monitoring.
Tool & Die Industry
Optimises repair and surface treatment of dies, moulds, and tools for consistency and longevity.
Research & Development Centres
Enables real-time process analysis for universities and labs working on advanced additive technologies.
Defence & Heavy Engineering
Monitors critical laser processes in armour production, aerospace defence systems, and structural reinforcements.
The I3MS Inline Infrared Imaging Monitoring System is designed to provide process stability, repeatability, and compliance in industries where advanced thermal monitoring is critical. Its integration empowers manufacturers to achieve superior quality and efficiency in laser-based additive manufacturing.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of the I3MS Inline Infrared Imaging Monitoring System in India, offering unmatched expertise and support.
Genuine I3MS units supplied with full manufacturer warranty
Tailored consultation for aerospace, automotive, medical, and energy sectors
Pan-India installation, training, and after-sales service
Seamless integration with additive manufacturing and laser processing systems
Competitive pricing with reliable support for long-term use
With extensive experience in advanced photonics and industrial laser solutions, United Spectrum Instruments ensures world-class technology, expert guidance, and dependable service for Indian customers across R&D and production.
FAQs
How does I3MS help in defect prevention?
I3MS continuously tracks heat patterns and geometries during critical processes. When deviations are detected (e.g., excessive heat, irregular melt pool), alarms alert operators immediately, enabling prompt corrective action.
Can I3MS be integrated into existing laser welding machines?
Yes. Its coaxial and off-axis configurations make it adaptable to a wide variety of machine types and optical setups
What industries benefit most from I3MS?
Automotive, aerospace, heavy machinery, and advanced manufacturing sectors that use high-temperature processes such as welding, deposition, and thermal treatment.
Does it support multi-camera setups?
Yes, I3MS can be used in multi-point monitoring configurations depending on the application scale and coverage requirements.
How is the data accessed or visualised?
All thermal and process data are available through NIT’s visualisation software, which provides real-time and historical views. Data can also be exported for third-party analytics or compliance logging.
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FAQs
How does I3MS help in defect prevention?
I3MS continuously tracks heat patterns and geometries during critical processes. When deviations are detected (e.g., excessive heat, irregular melt pool), alarms alert operators immediately, enabling prompt corrective action.
Can I3MS be integrated into existing laser welding machines?
Yes. Its coaxial and off-axis configurations make it adaptable to a wide variety of machine types and optical setups
What industries benefit most from I3MS?
Automotive, aerospace, heavy machinery, and advanced manufacturing sectors that use high-temperature processes such as welding, deposition, and thermal treatment.
Does it support multi-camera setups?
Yes, I3MS can be used in multi-point monitoring configurations depending on the application scale and coverage requirements.
How is the data accessed or visualised?
All thermal and process data are available through NIT’s visualisation software, which provides real-time and historical views. Data can also be exported for third-party analytics or compliance logging.
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