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Hybrid 3D Laser Micro Fabrication System | Ultrafast Laser Nanofactory System

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Hybrid 3d laser micro fabrication system
Hybrid 3d laser micro fabrication system
Micro robotics
Selective laser etching sle micro channels formation
Selective laser etching sle 3d nozzle
Selective laser etching sle
Laser nanofactory micromechanics
Laser nanofactory micromechanics
Lab on chip device

Hybrid 3D Laser Micro Fabrication System for Ultrafast, High-Precision Micro and Nano Manufacturing

The Hybrid 3D Laser Micro Fabrication System | Ultrafast Laser Nanofactory System represents a new paradigm in advanced micro- and nano-manufacturing. Designed to meet the growing demand for complex 3D microstructures, this system combines multiple ultrafast laser fabrication technologies into a single, highly flexible platform. By integrating additive and subtractive laser processes, it enables the creation of intricate structures in polymers and glass with exceptional accuracy and repeatability. Ideal for research laboratories, industrial R&D, and specialised production, this nanofactory delivers unmatched freedom in design, material choice, and fabrication strategy.

The Hybrid 3D Laser Micro Fabrication System is a multifunctional femtosecond laser workstation that unifies four core processes—Multiphoton Polymerisation, Selective Laser Etching, Laser Ablation, and Laser Cutting—within one platform. Ultrafast laser pulses interact with materials through nonlinear absorption, allowing precise modification without thermal damage. This enables both additive 3D printing of polymer structures and subtractive machining of glass and other materials. By eliminating the need for multiple machines and re-alignment steps, the system ensures high dimensional accuracy, seamless process flow, and true 3D microfabrication capability.

ParameterSpecification
Wavelength780 nm, 1030 ± 10 nm, 515 ± 10 nm
Repetition rate100 MHz, 11 MHz … 76 MHz
Pulse Durartion< 100 fs, 50 fs 120 fs, 170 fs
Travel (XYZ)160 mm × 160 mm × 60 mm
Accuracy (XYZ)± 300 nm
Resolution (XYZ)1 nm
Maximum speed (XY)200 mm/s
Dimensions (W × L × H)1790 mm × 920 mm × 2270 mm
Weight~ 700 kg

All-in-One Hybrid Fabrication Platform

Combines additive and subtractive laser technologies in one system, enabling uninterrupted fabrication workflows without part repositioning.

Ultrafast Femtosecond Laser Processing

Ultrashort pulses ensure cold processing, minimal heat-affected zones, and preservation of material properties at micro and nano scales.

Multiphoton Polymerisation (MPP) Capability

Enables freeform 3D printing of polymer structures with feature sizes down to ~200 nm for biomedical, optical, and mechanical applications.

Selective Laser Etching (SLE) for Glass

Creates enclosed microchannels and hollow structures inside transparent materials without bonding or assembly.

Integrated Laser Ablation and Cutting

Supports surface texturing, micro-machining, wafer structuring, and precise cutting of thin substrates.

Wide Material Compatibility

Processes glass, quartz, polymers, hybrid photoresists, thin metals, and semiconductor materials.

High-Precision Motion and Optics

Advanced XYZ stages and high-NA objectives provide sub-micron positioning accuracy and stable fabrication across large working areas.

Seamless CAD-to-Fabrication Workflow

Supports standard design formats with advanced software for slicing, toolpath generation, and real-time visualisation.

Expandable and Future-Ready Architecture

Open system design allows integration of additional lasers, vision modules, beam shaping, and automation options.

Biomedical and Healthcare Technologies

Fabrication of microneedle arrays, tissue engineering scaffolds, drug delivery devices, and lab-on-chip microfluidic systems.

Microfluidics and Lab-on-a-Chip

Creation of enclosed 3D microchannels, mixers, valves, and chambers inside glass substrates for diagnostics and chemical analysis.

Optics and Photonics

Manufacturing of micro-lenses, waveguides, diffraction gratings, beam splitters, and integrated photonic components.

Micromechanics and MEMS

Production of micro-springs, gears, actuators, levers, and encapsulated mechanical systems for sensors and micro-robotics.

Semiconductor and Microelectronics

Laser ablation and cutting for wafer structuring, packaging components, photonic integrated circuit interfaces, and precision housings.

Academic and Research Laboratories

Rapid prototyping of experimental devices, exploration of new materials, and development of novel microfabrication processes.

Advanced Prototyping and Custom Manufacturing

Ideal for start-ups and innovation labs requiring flexible, low-volume production with extreme design freedom.

United Spectrum Instruments brings the Hybrid 3D Laser Micro Fabrication System to India with comprehensive technical and application support. Beyond system supply, we provide installation, commissioning, training, and long-term service to ensure optimal performance. Our application specialists work closely with research institutions, start-ups, and industrial R&D teams to configure the system for specific use cases. Partnering with United Spectrum Instruments means gaining a reliable technology partner committed to precision manufacturing, innovation, and sustained success.

FAQs

It combines additive and subtractive laser processes in one platform, enabling true 3D fabrication in both polymers and glass.

Yes, Selective Laser Etching allows complex, enclosed microchannels to be created within transparent substrates.

It is ideal for research, rapid prototyping, and low-volume precision manufacturing.

 

Features down to approximately 200 nanometres can be achieved in Multiphoton Polymerisation mode

Yes, the modular architecture allows additional lasers, optics, and automation modules to be integrated as needs evolve.

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FAQs

It combines additive and subtractive laser processes in one platform, enabling true 3D fabrication in both polymers and glass.

Yes, Selective Laser Etching allows complex, enclosed microchannels to be created within transparent substrates.

It is ideal for research, rapid prototyping, and low-volume precision manufacturing.

 

Features down to approximately 200 nanometres can be achieved in Multiphoton Polymerisation mode

Yes, the modular architecture allows additional lasers, optics, and automation modules to be integrated as needs evolve.

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