Industrial Laser System – Laser Micro Machining System
Hybrid 3D Laser Micro Fabrication System | Ultrafast Laser Nanofactory System
Hybrid 3D Laser Micro Fabrication System for Ultrafast, High-Precision Micro and Nano Manufacturing
The Hybrid 3D Laser Micro Fabrication System | Ultrafast Laser Nanofactory System represents a new paradigm in advanced micro- and nano-manufacturing. Designed to meet the growing demand for complex 3D microstructures, this system combines multiple ultrafast laser fabrication technologies into a single, highly flexible platform. By integrating additive and subtractive laser processes, it enables the creation of intricate structures in polymers and glass with exceptional accuracy and repeatability. Ideal for research laboratories, industrial R&D, and specialised production, this nanofactory delivers unmatched freedom in design, material choice, and fabrication strategy.
Understanding Hybrid 3D Laser Micro Fabrication System | Ultrafast Laser Nanofactory System
The Hybrid 3D Laser Micro Fabrication System is a multifunctional femtosecond laser workstation that unifies four core processes—Multiphoton Polymerisation, Selective Laser Etching, Laser Ablation, and Laser Cutting—within one platform. Ultrafast laser pulses interact with materials through nonlinear absorption, allowing precise modification without thermal damage. This enables both additive 3D printing of polymer structures and subtractive machining of glass and other materials. By eliminating the need for multiple machines and re-alignment steps, the system ensures high dimensional accuracy, seamless process flow, and true 3D microfabrication capability.
Technical Specifications
| Parameter | Specification |
| Wavelength | 780 nm, 1030 ± 10 nm, 515 ± 10 nm |
| Repetition rate | 100 MHz, 11 MHz … 76 MHz |
| Pulse Durartion | < 100 fs, 50 fs 120 fs, 170 fs |
| Travel (XYZ) | 160 mm × 160 mm × 60 mm |
| Accuracy (XYZ) | ± 300 nm |
| Resolution (XYZ) | 1 nm |
| Maximum speed (XY) | 200 mm/s |
| Dimensions (W × L × H) | 1790 mm × 920 mm × 2270 mm |
| Weight | ~ 700 kg |
Key Features and Advantages
All-in-One Hybrid Fabrication Platform
Combines additive and subtractive laser technologies in one system, enabling uninterrupted fabrication workflows without part repositioning.
Ultrafast Femtosecond Laser Processing
Ultrashort pulses ensure cold processing, minimal heat-affected zones, and preservation of material properties at micro and nano scales.
Multiphoton Polymerisation (MPP) Capability
Enables freeform 3D printing of polymer structures with feature sizes down to ~200 nm for biomedical, optical, and mechanical applications.
Selective Laser Etching (SLE) for Glass
Creates enclosed microchannels and hollow structures inside transparent materials without bonding or assembly.
Integrated Laser Ablation and Cutting
Supports surface texturing, micro-machining, wafer structuring, and precise cutting of thin substrates.
Wide Material Compatibility
Processes glass, quartz, polymers, hybrid photoresists, thin metals, and semiconductor materials.
High-Precision Motion and Optics
Advanced XYZ stages and high-NA objectives provide sub-micron positioning accuracy and stable fabrication across large working areas.
Seamless CAD-to-Fabrication Workflow
Supports standard design formats with advanced software for slicing, toolpath generation, and real-time visualisation.
Expandable and Future-Ready Architecture
Open system design allows integration of additional lasers, vision modules, beam shaping, and automation options.
Applications Across Industries
Biomedical and Healthcare Technologies
Fabrication of microneedle arrays, tissue engineering scaffolds, drug delivery devices, and lab-on-chip microfluidic systems.
Microfluidics and Lab-on-a-Chip
Creation of enclosed 3D microchannels, mixers, valves, and chambers inside glass substrates for diagnostics and chemical analysis.
Optics and Photonics
Manufacturing of micro-lenses, waveguides, diffraction gratings, beam splitters, and integrated photonic components.
Micromechanics and MEMS
Production of micro-springs, gears, actuators, levers, and encapsulated mechanical systems for sensors and micro-robotics.
Semiconductor and Microelectronics
Laser ablation and cutting for wafer structuring, packaging components, photonic integrated circuit interfaces, and precision housings.
Academic and Research Laboratories
Rapid prototyping of experimental devices, exploration of new materials, and development of novel microfabrication processes.
Advanced Prototyping and Custom Manufacturing
Ideal for start-ups and innovation labs requiring flexible, low-volume production with extreme design freedom.
Why Choose United Spectrum Instruments?
United Spectrum Instruments brings the Hybrid 3D Laser Micro Fabrication System to India with comprehensive technical and application support. Beyond system supply, we provide installation, commissioning, training, and long-term service to ensure optimal performance. Our application specialists work closely with research institutions, start-ups, and industrial R&D teams to configure the system for specific use cases. Partnering with United Spectrum Instruments means gaining a reliable technology partner committed to precision manufacturing, innovation, and sustained success.
FAQs
What makes a hybrid laser nanofactory different from standard microfabrication tools?
It combines additive and subtractive laser processes in one platform, enabling true 3D fabrication in both polymers and glass.
Can embedded channels inside glass be fabricated?
Yes, Selective Laser Etching allows complex, enclosed microchannels to be created within transparent substrates.
Is the system suitable for production or only research?
It is ideal for research, rapid prototyping, and low-volume precision manufacturing.
What is the minimum feature size achievable?
Features down to approximately 200 nanometres can be achieved in Multiphoton Polymerisation mode
Can the system be expanded in the future?
Yes, the modular architecture allows additional lasers, optics, and automation modules to be integrated as needs evolve.
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FAQs
What makes a hybrid laser nanofactory different from standard microfabrication tools?
It combines additive and subtractive laser processes in one platform, enabling true 3D fabrication in both polymers and glass.
Can embedded channels inside glass be fabricated?
Yes, Selective Laser Etching allows complex, enclosed microchannels to be created within transparent substrates.
Is the system suitable for production or only research?
It is ideal for research, rapid prototyping, and low-volume precision manufacturing.
What is the minimum feature size achievable?
Features down to approximately 200 nanometres can be achieved in Multiphoton Polymerisation mode
Can the system be expanded in the future?
Yes, the modular architecture allows additional lasers, optics, and automation modules to be integrated as needs evolve.









