Industrial Laser System – Laser Marking Machine
Dual-Head Laser Marking Machine
Introduction to Dual-Head Laser Marking Technology
In today’s fast-paced manufacturing world, speed, accuracy, and efficiency define competitiveness.
Dual-Head Laser Marking Machines offer a groundbreaking solution by allowing two independent laser heads to work simultaneously, effectively doubling productivity without sacrificing precision or quality.
These advanced systems are ideal for high-volume production environments where throughput, consistency, and flexibility are critical success factors.
Understanding Dual-Head Laser Marking Technology
Dual-Head Laser Marking Systems integrate:
- Two High-Powered Laser Sources (fiber or CO₂ lasers)
- Independent Galvanometer Scanners
- Precision Workpiece Handling Systems
- Advanced Control Software for Synchronization
- Integrated Vision Systems for Alignment and Quality Control
- Industrial-Grade Frames and Enclosures
- User-Friendly Interfaces for Easy Operation
By operating two lasers simultaneously, these machines can mark two parts, different areas of a large part, or execute different marking tasks — offering unmatched operational flexibility.
Learn more about fundamentals at our Comprehensive Laser Technology Guide.
Technical Specifications
- Laser Source: Fiber Laser 20W / 30W / 50W
- Marking Area: ø140 with FFL160 / ø220 with FFL254
- Marking Height: 200 mm (FFL160) / 95 mm (FFL254)
- Power Supply: 110 – 230 Vac, 50Hz
Laser Marking Software: FlyCAD
Our proprietary FlyCAD software provides an intuitive Windows-based environment offering:
- User-Friendly: Windows-based WYSIWYG design.
- All-in-One File Management: Handles power, frequency, and design files (LMF/XML).
- Versatile Marking: Supports TrueType text, serial numbers, barcodes, and logos.
- Motion Control: Manages up to 9 axes.
- Lifetime Free Upgrades: Always stay updated.
- MES-ERP Integration: Easy system-wide integration.
- Custom Software Development: Tailored marking solutions.
- Robotic Synchronisation: Compatible with PROFIBUS, PROFINET, RS232.
Key Features and Advantages
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Key Features for Maximum Efficiency
• Two Independent Laser Heads: Operate separately or simultaneously for flexible workflows.
• Dual Galvanometer Scanners: Provide high-speed, precision beam movement.
• Integrated Vision Alignment: Ensures accurate part positioning with real-time verification.
• Advanced Control Software: Synchronises dual-head operations seamlessly.
• Modular Workpiece Positioning Systems: Compatible with conveyors, rotary tables, or robotic arms.
• Industrial Safety Enclosures: Maintain Class 1 safety and operator protection.Doubled Productivity
• Simultaneous marking doubles output without increasing floor space.
• Reduced cycle times accelerate production per batch.
• High throughput easily meets growing manufacturing demands.Flexible Operation Modes
• Parallel Marking: Identical marks applied to twin parts simultaneously.
• Split-Field Marking: Large workpieces divided between two laser heads.
• Independent Marking: Different parts or designs processed at the same time.Cost-Effective Scaling
• Lower capital investment compared to two standalone machines.
• One footprint accommodates two lasers, saving valuable factory space.
• Shared resources reduce overall costs for power, cooling, and maintenance.Enhanced Precision and Consistency
• Synchronised control guarantees uniform marking quality.
• Reduced handling minimises repositioning and operator errors.
• Higher accuracy ensures consistent results, even on multi-part assemblies.
Applications Across Industries
Automotive Manufacturing
- Paired Component Marking: Simultaneous engine or transmission part marking.
- VIN and Compliance Marking: High-speed serialisation.
- Interior and Exterior Part Branding: Fast, consistent laser marks.
Electronics Production
- PCB Marking: Simultaneous batch coding.
- Device Casing Serialisation: External and internal component marking.
- High-Volume Consumer Electronics Branding: Smartphones, tablets, and wearables.
Medical Device Fabrication
- UDI Compliance: Efficient device serialisation.
- Batch Coding: Parallel marking of implants and surgical tools.
- Packaging and Product Marking: Integrated dual marking processes.
Aerospace and Defence
- Component Serialisation: High-speed part tracking.
- Turbine Blade and Structural Marking: Curved and flat surface operations.
- Split-Field Oversize Marking: Large composite panels.
Discover more case studies in our Dual-Head Laser Marking Application Showcase.
Why Choose United Spectrum Instruments?
✔ Industry Expertise: Decades of combined laser marking experience.
✔ Uncompromising Quality: Rigorous testing and quality assurance standards.
✔ Tailored Solutions: Machines customised to your production requirements.
✔ Dedicated Support: Responsive after-sales service and technical guidance.
Upgrade your production with our Dual-Head Laser Marking Systems.
FAQs
What materials can be marked with dual-head laser systems?
Dual-head systems can efficiently mark metals (steel, aluminium, titanium), plastics (ABS, PVC, PET), ceramics, and composites.
Do the two heads have to mark identical designs?
No, they can operate independently to mark different designs, various parts, or divided sections of a larger object.
How does the system ensure synchronised marking?
Advanced control software and precise calibration routines ensure that laser head movements and power output remain perfectly synchronised.
Is safety more complex with dual-head systems?
Slightly, but proper safety interlocks, light curtains, and Class 1 enclosures ensure safe operation, even with two active beams.
Can a dual-head system integrate with existing automation lines?
They are fully compatible with conveyors, robots, MES, ERP, and Industry 4.0 systems for smart factory deployments.
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FAQs
What materials can be marked with dual-head laser systems?
Dual-head systems can efficiently mark metals (steel, aluminium, titanium), plastics (ABS, PVC, PET), ceramics, and composites.
Do the two heads have to mark identical designs?
No, they can operate independently to mark different designs, various parts, or divided sections of a larger object.
How does the system ensure synchronised marking?
Advanced control software and precise calibration routines ensure that laser head movements and power output remain perfectly synchronised.
Is safety more complex with dual-head systems?
Slightly, but proper safety interlocks, light curtains, and Class 1 enclosures ensure safe operation, even with two active beams.
Can a dual-head system integrate with existing automation lines?
They are fully compatible with conveyors, robots, MES, ERP, and Industry 4.0 systems for smart factory deployments.
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