Industrial Laser System – Laser Welding Machine
Battery Pack Laser Welding Machine
As the world transitions rapidly toward electric mobility and high-performance energy storage, the demand for precision battery pack manufacturing has soared. At the heart of this evolution lies laser welding technology, offering unmatched control, repeatability, and speed.
United Spectrum Instruments proudly brings to India the LAVACELL Series Battery Pack Laser Welding Machines from Lava X GmbH, Germany—pioneers in cutting-edge vacuum and precision welding solutions. Engineered for the stringent requirements of electric vehicle (EV) batteries, energy storage systems (ESS), and portable lithium-ion batteries, these machines guarantee superior results in laser welding copper, aluminium, and bus bar assemblies.
Understanding Battery Pack Laser Welding Machine
The LAVACELL Series offers modular, adaptable laser welding platforms designed for battery module assembly. Whether you require automated welding of copper bus bars, battery tabs, or cell holders, LAVACELL systems deliver:
- Vacuum-tight chamber design for inert gas welding
- In-house developed process optics and clamping technology
- Modular design for flexible cell formats (pouch, cylindrical, prismatic)
Integration of cleaning, welding, and inspection modules
Technical Specifications
Please contact us for the technical details : sales@unitedspectrum.in
Key Features and Advantages
Copper and Aluminium Welding
The LAVACELL machines excel at laser welding copper and laser welding copper aluminium combinations—historically challenging due to their reflectivity and thermal conductivity. The use of high-peak power fibre lasers with ultrafast pulse shaping ensures:
- Low-porosity welds
- High conductivity joints
- No mechanical stress or electrode damage
Copper Bus Bar Laser Welding
With built-in optical monitoring and adaptive beam shaping, the LAVACELL series enables high-quality copper bus bar laser welding, essential for high-voltage EV battery packs and power distribution systems.
Lithium-Ion Battery Laser Welding
The machine’s precise clamping, real-time weld depth monitoring, and cooling systems make it ideal for lithium-ion battery laser welding, including:
- Tab-to-bus bar connections
- Cell terminal welding
- Interconnect welding in compact modules
Flexible Fixturing
Tooling is customisable for different cell types and module sizes. Pouch, cylindrical (18650, 21700, 4680), and prismatic cells are all supported. This ensures scalability and modularity in your battery production line.
Process Monitoring and Traceability
LAVACELL includes inline quality assurance features such as:
- Vision-assisted weld positioning
- Melt pool monitoring
Process logging and traceability for every weld
Applications Across Industries
Automotive Industry – Electric Vehicles (EVs) & Hybrids
Laser welding plays a critical role in the fabrication of EV battery packs, where electrical integrity, thermal stability, and high-throughput manufacturing are required.
- Copper Bus Bar Laser Welding
- Battery Tab Welding (Cu-Al, Cu-Ni)
- Cell Terminal Welding (18650/21700/4680 Cells)
- Safety Fuse Welding
Energy Storage Systems (ESS) and Battery Modules
In stationary and grid-connected storage systems, long service life and high-power delivery are crucial. Laser welding enables the fabrication of low-resistance joints and multi-cell interconnects with minimal thermal impact.
- Aluminium Bus Bar Welding
- Interconnect Welding.
- Laser Welding Copper Aluminium
Portable Electronics and Consumer Battery Packs
Compact battery packs in smartphones, laptops, and IoT devices demand ultra-clean welds in confined spaces. Laser welding excels due to its non-contact nature and low HAZ (heat-affected zone).
- Nickel-to-Aluminium/Copper Tab Welding
- Micro-bus Bar Welding
- Shielding Can Sealing
Aerospace and Defence Battery Systems
Aerospace-grade batteries require extreme reliability, low weight, and stable performance in fluctuating temperatures. Laser welding supports the production of ruggedised, hermetically sealed battery modules.
- Prismatic Cell Bus Welding
- Internal Cell Interconnections
- Laser Welding Copper with Aluminium Connectors
Medical Devices and Diagnostics
Medical and implantable devices often utilise micro-battery packs requiring zero contamination, precision welds, and biocompatible processing.
- Micro-lithium Battery Welding
- Hermetic Laser Seam Welding
- Fine Interconnect Welding
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the official distributor of LASERVORM in India. We bring you world-class Powder Deposition Laser Welding Machines, engineered in Germany, supported locally with installation, training, and technical integration.
Why Choose Us?
- Decades of expertise in laser technologies
- Dedicated sales and service support in India
- Integration-ready systems for Industry 4.0 and automation
FAQs
What makes laser welding suitable for lithium-ion battery production?
Laser welding offers non-contact precision, low thermal input, and fast speeds—ideal for delicate lithium-ion cells and foil materials.
Can these machines handle copper bus bar welding?
Yes. LAVACELL Series machines are optimised for high-reflective materials like copper and are widely used in copper bus bar laser welding applications.
Do the machines support different battery formats like 18650, 21700, or prismatic cells?
Absolutely. The fixturing is customisable for all mainstream cell formats, ensuring maximum flexibility for manufacturers.
Is it possible to weld copper and aluminium together using these machines?
Yes. The system is designed to perform laser welding of copper aluminium joints with high reliability and minimal porosity.
What are the options for process monitoring and quality control?
Integrated vision systems, weld monitoring, and real-time feedback ensure defect-free results and traceability in every weld cycle.
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FAQs
What makes laser welding suitable for lithium-ion battery production?
Laser welding offers non-contact precision, low thermal input, and fast speeds—ideal for delicate lithium-ion cells and foil materials.
Can these machines handle copper bus bar welding?
Yes. LAVACELL Series machines are optimised for high-reflective materials like copper and are widely used in copper bus bar laser welding applications.
Do the machines support different battery formats like 18650, 21700, or prismatic cells?
Absolutely. The fixturing is customisable for all mainstream cell formats, ensuring maximum flexibility for manufacturers.
Is it possible to weld copper and aluminium together using these machines?
Yes. The system is designed to perform laser welding of copper aluminium joints with high reliability and minimal porosity.
What are the options for process monitoring and quality control?
Integrated vision systems, weld monitoring, and real-time feedback ensure defect-free results and traceability in every weld cycle.
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