Imaging Cameras & Sensors – Infrared Camera
Advanced Infrared Imaging System for High-Speed Laser Metal Deposition (HS-LMD)
Improve laser-coated brake disc manufacturing with our advanced infrared imaging system for HS-LMD. Distributed in India by United Spectrum Instruments. United Spectrum Instruments is the official distributor of New Infrared Technologies S.L. (Spain) in India, offering cutting-edge infrared imaging systems designed for real-time quality control in high-speed laser metal deposition (HS-LMD) processes. These systems are engineered to meet the rigorous demands of modern automotive manufacturing, specifically for applications such as laser-coated brake disc production.
Combining high-speed MWIR imaging with AI-driven process analysis, the system enables early defect detection. It ensures each component meets strict industry standards while minimising rework, material waste, and emissions.
Understanding of Advanced Infrared Imaging System for High-Speed Laser Metal Deposition (HS-LMD)
The Advanced Infrared Imaging System for High-Speed Laser Metal Deposition (HS-LMD) is a state-of-the-art thermal monitoring solution designed to ensure process stability, efficiency, and repeatability in additive manufacturing. By capturing high-speed infrared data in real time, it provides accurate temperature distribution mapping during laser cladding and deposition. This enables precise process control, improved material bonding, and reduced defects. Compact and easily integrable with industrial laser systems, the system supports Industry 4.0 applications by delivering actionable data for quality assurance. It is an essential tool for industries where consistency and high-performance results are critical.
Technical Specifications
| Specification | Details |
| Camera Type | VPD PbSe MWIR camera (1–5 μm) |
| Resolution | 64 × 64 pixels |
| Frame Rate | 1,000 fps |
| Power Supply | 24 VDC, 6W |
| System Weight | 0.5 kg |
| Dimensions | 84 mm × 60 mm × 42.5 mm |
| Cooling Options | Water or air cooling |
| Housing Rating | IP65 |
| Software Capabilities | AI-driven process monitoring, reporting |
Key Features and Advantages
High-Speed Infrared Imaging
Captures real-time thermal behaviour during laser metal deposition at high speeds, ensuring process visibility and accuracy.
Precise Temperature Mapping
Monitors thermal distribution across the workpiece to prevent overheating, undercooling, and material inconsistencies.
Defect Detection & Quality Assurance
Identifies anomalies such as cracks, pores, or incomplete bonding during the deposition process.
Compact & Integrable Design
Easily mounts onto existing laser systems for seamless integration without disrupting workflows.
Supports Industry 4.0
Delivers actionable data for predictive analytics, process optimisation, and closed-loop control systems.
Durability & Reliability
Built for continuous operation in demanding industrial environments.
Advantages:
Improves repeatability and reliability in high-speed laser metal deposition processes
Reduces waste by detecting defects early in the production cycle
Ensures consistent bonding strength and component durability
Extends component life through precision coating and cladding
Optimises energy usage and enhances process efficiency
Provides valuable process data for R&D and production environments
Supports compliance with aerospace, automotive, and medical industry standards
Increases overall productivity by enabling automated quality control
Applications Across Industries
Aerospace Industry
Monitors high-speed laser metal deposition of turbine blades, engine parts, and lightweight components with precision thermal imaging.
Automotive & EV Manufacturing
Ensures quality control in laser metal deposition for EV battery housings, drivetrain components, and lightweight automotive structures.
Energy & Power Generation
Optimises cladding and coating processes for turbines, pipelines, and power plant components, enhancing durability and efficiency.
Medical Device Manufacturing
Supports additive manufacturing and surface modification of implants, surgical instruments, and high-performance medical devices.
Tool & Die Industry
Monitors repair and remanufacturing of moulds, dies, and tools with high-speed infrared imaging for consistent quality.
Research & Development Centres
Provides real-time thermal monitoring for universities and labs advancing laser-based additive manufacturing processes.
Defence & Heavy Engineering
Ensures reliability and repeatability in laser metal deposition for armour, aerospace defence systems, and structural reinforcements.
The Advanced Infrared Imaging System for HS-LMD is designed to ensure process stability, repeatability, and efficiency in industries where precision thermal monitoring is critical. By combining high-speed imaging with robust integration, it empowers manufacturers to achieve superior quality and reliability in laser-based additive manufacturing.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of Advanced Infrared Imaging Systems for HS-LMD in India, delivering unmatched technical expertise and support.
Genuine systems supplied with full manufacturer warranty
Expert consultation for aerospace, automotive, energy, medical, and research sectors
Pan-India installation, training, and after-sales service
Application-specific integration with laser deposition and additive manufacturing setups
Competitive pricing backed by reliable support and process optimisation advice
With a proven track record in distributing advanced photonics and laser technologies, United Spectrum Instruments ensures you receive world-class solutions adapted to the unique demands of the Indian industrial and research ecosystem.
FAQs
How is this system different from a standard thermal camera?
Standard thermal cameras often operate at lower frame rates (≤60 fps) and are not suitable for real-time process control in dynamic manufacturing environments. Our system runs at 1,000 fps, optimised for metal deposition and fast-moving parts.
Can it detect sub-surface defects or only surface issues?
The primary function is to detect surface and process-related anomalies via thermal analysis. However, by monitoring heat flow and patterns, it can indirectly detect process inconsistencies that cause deeper defects.
How is the AI model trained, and does it require user input?
The AI engine is pre-trained on thousands of defect patterns and improves over time through reinforcement learning. Minimal user supervision is needed after installation.
Can it be integrated into my existing PLC/SCADA or MES setup?
Yes. The system supports standard communication protocols for integration with PLCs, SCADA systems, and MES platforms for centralised quality tracking.
Is there a remote monitoring or cloud feature?
Remote monitoring can be enabled based on user needs. Data export APIs are available for integration into cloud or edge computing platforms.
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FAQs
How is this system different from a standard thermal camera?
Standard thermal cameras often operate at lower frame rates (≤60 fps) and are not suitable for real-time process control in dynamic manufacturing environments. Our system runs at 1,000 fps, optimised for metal deposition and fast-moving parts.
Can it detect sub-surface defects or only surface issues?
The primary function is to detect surface and process-related anomalies via thermal analysis. However, by monitoring heat flow and patterns, it can indirectly detect process inconsistencies that cause deeper defects.
How is the AI model trained, and does it require user input?
The AI engine is pre-trained on thousands of defect patterns and improves over time through reinforcement learning. Minimal user supervision is needed after installation.
Can it be integrated into my existing PLC/SCADA or MES setup?
Yes. The system supports standard communication protocols for integration with PLCs, SCADA systems, and MES platforms for centralised quality tracking.
Is there a remote monitoring or cloud feature?
Remote monitoring can be enabled based on user needs. Data export APIs are available for integration into cloud or edge computing platforms.
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