Industrial Laser System – Extreme High Speed Laser Deposition System
Advanced Extreme High-Speed Laser Cladding System
EHLA Pro System – Advanced Extreme High-Speed Laser Cladding for OEMs & Research Applications
The EHLA Pro System by ACUITY GmbH represents the most flexible and customisable configuration for Extreme High-Speed Laser Application (EHLA) technology, designed to meet the evolving demands of OEM manufacturers, R&D institutes, and laser job shops.
Offering configurable components, multi-axis control, and integrated automation readiness, the EHLA Pro is tailored for complex coatings, testing new materials, or developing proprietary repair processes. Distributed exclusively in India by United Spectrum Instruments, the system supports internal and external EHLA, delivering high-precision coatings at speeds up to 500 m/min, with minimal heat-affected zones and metallurgical bonding.
Understanding Advanced Extreme High-Speed Laser Cladding System
The EHLA Pro System is a next-generation Extreme High-Speed Laser Cladding (EHLA) solution designed for both industrial OEM integration and advanced research applications. It offers unprecedented precision in coating, repair, and additive manufacturing by applying ultra-thin, high-density metal layers at exceptional speeds. With cutting-edge optics, integrated process monitoring, and real-time control, the EHLA Pro ensures efficiency, consistency, and reduced material consumption. Its modular design allows seamless integration into production environments or custom research setups. By enabling corrosion-resistant, wear-resistant, and functional coatings, the EHLA Pro system delivers cost-effective, sustainable, and high-performance surface engineering solutions.
Technical Specifications
| Feature | Specification |
| Laser Source | Diode / Fibre Laser (1–6 kW) |
| Coating Speed | 100–500 m/min |
| Layer Thickness | 25–300 µm |
| Powder Materials | Fe, Ni, Co-based, WC, special alloys |
| Motion Integration | Robot arms, CNC, rotary + linear axes |
| System Architecture | Modular (select motion, optics, powder, control) |
| Monitoring | Camera-based process diagnostics (optional) |
| Heat Input | Low (minimal distortion) |
Key Features and Advantages
Extreme Processing Speed
Achieves deposition rates up to 250–500 m/min, significantly faster than conventional laser cladding.
Ultra-Thin Coating Capability
Applies metallic layers as thin as 25–250 μm with excellent adhesion and density.
Material Versatility
Supports a wide range of metals, including steel, aluminium, titanium, and nickel alloys.
Integrated Process Monitoring
Real-time control of cladding quality ensures precision and repeatability.
Energy & Material Efficiency
Reduced powder consumption and optimised energy usage lower operational costs.
OEM & Research Flexibility
Modular design allows configuration for production systems or laboratory experimentation.
Advantages:
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Combines extreme speed with ultra-thin layer precision
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Ensures strong metallurgical bonding for corrosion and wear resistance
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Minimises dilution, ensuring high-quality coatings with minimal distortion
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Reduces costs by saving material and increasing throughput
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Flexible for OEM integration into industrial systems
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Supports cutting-edge research in additive manufacturing and coating technologies
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Provides sustainable surface engineering with reduced energy usage
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Recognised globally for advancing Industry 4.0 in laser processing
Applications Across Industries
Aerospace
Enables coating of turbine blades, landing gear, and structural components with wear- and heat-resistant layers.
Automotive & EV Industry
Applied in engine parts, EV shafts, and braking systems requiring thin, durable coatings.
Oil & Gas
Protects drilling tools, pipelines, and valves from corrosion and abrasive wear.
Medical Devices
Supports biocompatible coatings on implants and surgical instruments.
Tool & Die Industry
Used for refurbishing moulds and dies with thin, uniform, wear-resistant layers.
Defence & Naval Engineering
Protects submarine components, naval shafts, and weapon systems against corrosion and fatigue.
Research & Academia
Ideal for universities and labs advancing additive manufacturing and surface engineering research.
Industrial Manufacturing
Applied in heavy machinery, roller coatings, and production tools for extended lifetime and reliability.
By enabling high-speed, thin-layer deposition, the EHLA Pro System revolutionises coating and cladding for industries requiring precision, efficiency, and sustainable manufacturing.
Why Choose United Spectrum Instruments?
United Spectrum Instruments is the authorised distributor of ACUITY GmbH’s EHLA Pro System in India, offering advanced cladding solutions with full technical support.
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Genuine EHLA Pro systems with manufacturer warranty
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Expertise in aerospace, automotive, oil & gas, and manufacturing sectors
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Pan-India installation, training, and after-sales service
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Application-specific consultation for OEMs and research institutions
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Competitive pricing with reliable local expertise
With proven knowledge in advanced laser systems, United Spectrum Instruments ensures Indian industries and research organisations access world-class EHLA technology for sustainable and high-performance surface engineering.
FAQs
Who should use the EHLA Pro system?
Ideal for R&D labs, universities, and OEMs that need to experiment with coatings, develop new materials, or run flexible production lines.
Can I customise the EHLA Pro with my motion system?
Yes, the system is modular. You can integrate your CNC, robot arm, or gantry, or select motion components from ACUITY.
Is EHLA Pro suitable for both external and internal coatings?
Absolutely. It includes interchangeable optics and powder delivery nozzles for both external and internal EHLA applications.
What laser types are supported?
EHLA Pro works with high-efficiency diode and fibre lasers in the 1–6 kW range, depending on application demands.
How precise is the control over layer thickness?
Extremely precise. EHLA allows control between 25–300 µm with minimal overspray or heat damage.
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FAQs
Who should use the EHLA Pro system?
Ideal for R&D labs, universities, and OEMs that need to experiment with coatings, develop new materials, or run flexible production lines.
Can I customise the EHLA Pro with my motion system?
Yes, the system is modular. You can integrate your CNC, robot arm, or gantry, or select motion components from ACUITY.
Is EHLA Pro suitable for both external and internal coatings?
Absolutely. It includes interchangeable optics and powder delivery nozzles for both external and internal EHLA applications.
What laser types are supported?
EHLA Pro works with high-efficiency diode and fibre lasers in the 1–6 kW range, depending on application demands.
How precise is the control over layer thickness?
Extremely precise. EHLA allows control between 25–300 µm with minimal overspray or heat damage.
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