Industrial Laser System – Laser Cladding & Laser Hardening Machine

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5 Axis Laser Cladding, Hardening, and Welding Machine

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Laser cladding

Advanced 5 Axis Laser Cladding, Hardening, and Welding Machine: Precision Engineering for Modern Manufacturing

In today’s competitive manufacturing landscape, precision, efficiency, and versatility are paramount. The 5-Axis Laser Cladding, Hardening, and Welding Machine represents the forefront of laser technology, combining multiple high-precision processes into a single advanced system. Designed for industries such as aerospace, automotive, energy, medical devices, and tooling, this machine enables superior results for complex geometries and intricate surface treatments.

5 Axis laser systems provide enhanced movement and flexibility compared to traditional 3-axis setups, enabling tighter tolerances and superior surface finishes. By integrating laser cladding, hardening, and welding into a single platform, manufacturers can streamline operations, reduce downtime, and enhance product quality.

Laser Cladding

A precise method of adding a protective layer to components using powder or wire feedstock. Results in:

  • Metallurgical bonding
  • Improved wear, corrosion, and heat resistance
  • Dimensional restoration of worn parts

Laser Hardening

Uses a focused laser beam to locally heat and transform the microstructure of the surface layer:

  • Non-contact, precise surface hardening
  • No need for quenching media
  • Ideal for gears, cams, and shafts

Laser Welding

Joins materials with a narrow, high-energy beam:

  • Deep penetration welds with minimal distortion
  • Suitable for reflective and dissimilar materials
  • Clean, strong joints for critical assemblies

Multi-Functionality

Performs laser cladding, hardening, and welding in one system. This integration boosts productivity and eliminates the need for multiple specialised machines.

Ultra-Precise Motion Control

The 5-axis design ensures precision processing of complex parts with minimal motion errors and high repeatability.

High Power Laser Sources

Compatible with fiber, diode, or disk laser sources to match material requirements and ensure high performance across diverse applications.

User-Friendly Software Interface

Intuitive CNC controls with:

  • Real-time monitoring
  • CAD/CAM integration
  • Automated parameter setting

Robust Safety Mechanisms

Equipped with:

  • Safety enclosures
  • Fume extraction systems
  • Emergency stop functions and interlocks

 

Aerospace Industry

Aerospace components require exceptional surface integrity, fatigue strength, and corrosion resistance. 5-axis laser systems enable:

  • Repair and Dimensional Restoration 
  • Localised Laser Hardening 
  • Precision Welding

Automotive and Mobility Sector

In automotive engineering, surface treatment and precise joining are crucial for performance and durability:

  • Laser Hardening of Gears, Shafts, and Cams 
  • Laser Welding of Powertrain Components
  • Cladding of Dies, Injection Moulds, and Tools 

Energy and Power Generation

Turbomachinery and infrastructure components in the energy sector demand long-term reliability under harsh conditions:

  • Laser Cladding of Pump Shafts and Valve Seats
  • Repair of High-Pressure Steam Turbine Blades 
  • Laser Welding of Heat Exchangers and Pipeline Elements

Medical Device Manufacturing

The ability to precisely join, surface treat, or build up biocompatible materials is critical for medical components:

  • Micro-Welding of Surgical Instruments 
  • Additive Cladding on Orthopaedic Implants 
  • Localised Laser Hardening of Cutting Edges 

Tool & Die Manufacturing

Tool steels and hardened substrates often suffer from fatigue and erosion in production environments. Laser-based solutions offer:

  • Laser Cladding for Die Refurbishment
  • Hardening of Specific Zones 
  • Contour-following Surface Treatments 

Defence & Heavy Engineering

Applications requiring high-reliability joining and thermal protection include:

  • Laser Welding of Armour Components
  • Hardfacing of Missile Launch Rails and Support Equipment
  • Repair of Casting Defects and Complex Geometries 

Precision Engineering and R&D

For research institutions and advanced manufacturing labs:

  • Prototyping of High-Precision Assemblies 
  • Controlled Hardening Experiments 
  • Multi-material Fabrication

Semiconductor and Electronics Tooling

Where fine geometry, heat sensitivity, and material control are crucial:

  • Hardening of Fine Micro-Form Tools 
  • Welding of Sensor Frames and Contacts
  • Micro-Cladding for Trace Repair

United Spectrum Instruments is the official distributor for Laservorm GmbH in India, offering state-of-the-art 5 5-axis laser Cladding, Hardening, and Welding Machines tailored for high-precision applications. Our solutions empower manufacturers with next-generation capabilities.

  • Expertise: Deep domain knowledge in laser applications and integration.
  • Quality Assurance: Every machine undergoes rigorous testing and validation.
  • Customer Support: Responsive service team and technical assistance at every stage.

FAQs

The machine supports a wide range of materials, including stainless steel, aluminium, titanium, nickel alloys, copper, and composites.

Laser cladding improves wear and corrosion resistance, extends component lifespan, and allows repair or enhancement without affecting base material properties.

The system offers positioning accuracy within ±0.01 mm, making it suitable for high-tolerance applications.

Yes, the system is scalable and adaptable for prototyping, repair, and continuous production workflows.

United Spectrum Instruments provides installation, training, maintenance contracts, and ongoing technical support.

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FAQs

The machine supports a wide range of materials, including stainless steel, aluminium, titanium, nickel alloys, copper, and composites.

Laser cladding improves wear and corrosion resistance, extends component lifespan, and allows repair or enhancement without affecting base material properties.

The system offers positioning accuracy within ±0.01 mm, making it suitable for high-tolerance applications.

Yes, the system is scalable and adaptable for prototyping, repair, and continuous production workflows.

United Spectrum Instruments provides installation, training, maintenance contracts, and ongoing technical support.

WHAT WE OFFER

Reliable Engineering Solutions for Modern Manufacturing

Delivering cutting-edge technologies and precision systems that enhance productivity, quality, and innovation in today’s manufacturing environments.
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